Improve reliability
in weeks, not
months.
We help industrial teams improve asset performance and reduce maintenance costs. We transform your data into actionable savings with AI.
8 AI Modules Built for Industrial Uptime
From root cause diagnostic to 1-click SAP work order dispatching, our modular architecture targets every bottleneck in the maintenance lifecycle.
Bad Actor Diagnostic
Automatically ranks, costs, and pinpoints your plant’s top 10 costliest asset failure sources using CMMS work order history.
PM Strategy Optimizer
Generates costed PM kill-lists removing 30-50% redundant inspections using Weibull distribution wear curves.
OEM AI FMECA Generator
Parses 1,000+ page OEM manuals in minutes to draft ISO & SAE JA1011 compliant Failure Mode, Effects & Criticality Analysis.
Asset Telemetry Stream
Real-time telemetry engine processing vibration spectrums, acoustic emissions, and thermal sensor data.
RCA & Incident Post-Mortem
Automates Root Cause Analysis (5-Why & Fishbone) for unplanned outages to prevent repeat failure patterns.
RUL Degradation Predictor
Remaining Useful Life forecasting curves calculating time-to-failure windows for critical rotating machinery.
CMMS Payload Dispatcher
Direct 1-click export of optimized PM schedules and emergency work order payloads into SAP PM and IBM Maximo.
Cyber-Physical OT Security
Monitors Modbus, DNP3, and OPC-UA industrial protocols for malicious packet injections and sensor spoofing.
How we use Autonomous AI Agents.
Instead of generic chat models, Fixsset deploys a specialized swarm of 4 autonomous industrial agents. Each agent handles a dedicated reliability workflow inside your asset vault 24/7.
Bad Actor Sentry Agent
Continuously ingests CMMS work order histories to compute Weibull hazard distribution curves. It automatically groups repeat component failures, ranks financial impact, and flags top bad actors before unplanned trips.
PM Kill-List Suppressor
Audits static PM maintenance tasks against OEM manuals and actual runtime hours. It suppresses redundant, low-value PM work orders that waste maintenance technician hours without improving equipment reliability.
Telemetry Stream Diagnostic
Monitors real-time SCADA, vibration FFT harmonics, and transformer Dissolved Gas Analysis (DGA). It detects micro-deviations from baseline signature curves to trigger predictive maintenance before failure occurs.
SAP & Maximo CMMS Payload Agent
Takes validated reliability engineering findings and converts them into production-ready SAP PM work order packages, task lists, and spare part BOMs for direct ERP execution without manual data re-entry.
Reliability experts first. AI engineers second.
We come at this from the plant floor first: reliability engineers with 20+ years on real sites, who then learned to wield AI. That order is what makes the work fit your site – and hold up in production, not just in a demo.
years of hands-on reliability engineering.
FMECA, RCA, Weibull, RAM, RCM – on LNG, power, mining, oil & gas and heavy industry.
Combined with modern AI engineering – the combo that makes our work hold up in production, not just in demos.
We've been in your shoes.
Reliability workshops, FMECAs from scratch, OEM manuals at 2AM. We automate the pain we've felt ourselves.
No fluffy AI. Ever.
If we're not 100% convinced it delivers measurable field value, we don't build it and we don't sell it.
We ship only what works.
Every output goes through senior reliability review. Zero hallucinations, zero guesswork, zero compliance risk.
“If we can't prove the ROI on the first call, we won't take your money. Simple as that.”
Proven Industrial Case Studies
See how energy, mining, and chemical facilities eliminate waste and prevent catastrophic downtime with Fixsset.
Global Mining & Mineral Processing Facility
The facility was suffering from over-maintained slurry pumps resulting in $1.2M in annual maintenance waste and excessive technician overtime.
Fixsset deployed the PM Strategy Optimizer to run Weibull hazard analysis across 4,200 work orders. A 38-task PM Kill-List was created, re-tuning frequencies to actual failure probabilities.
Pushed tuned PM frequencies directly into SAP PM in 3 weeks with 0 compliance risk.
Experience Fixsset AI Engine Live
Gas Turbine Shaft B - High Harmonic Vibration
Boiler Feed Pump 02 - Mechanical Seal Cavitation
Substation Transformer #4 - Dissolved Gas Anomaly
Chemical Reactor Agitator - Lube Starvation
How an engagement actually works.
From first call to delivered studies. Four clear stages – no surprises, no vaporware.
Scoping call (30 min)
We map your situation and tell you which solution pays off first – or that none does. NDA signed.
You send one export
CMMS history, PM plan or OEM manuals – any format, even messy. That's all we need to start.
AI-augmented analysis
AI does the heavy lifting; senior reliability engineers validate every finding against your standards and OEM references.
Deliverables in your hands
Findings call, costed action plan, CMMS-ready files. You review – we iterate until it matches your standards.
Your data stays yours. Period.
NDA-First, Private & Isolated
NDA signed before the first document moves. Your data is siloed per client and deleted after the engagement.
Never Trains Public Models
Your OEM manuals and maintenance records are never fed back into general-purpose public LLMs. Ever.
Your Cloud, Your Call
Azure, AWS, or on-prem if your security policy requires it. Fully GDPR and ISO-27001 aligned.
Got questions? We've got clear answers.
Everything you need to know about our data security, deployment timelines, and AI reliability engine.
Ready to find what your worst assets cost you?
30 minutes. Bring a CMMS export — we'll tell you what's costing you most. No pitch, no obligation.